Hardware Documentation

This page is intended to document the MFM waterheight 4.0, a low power, low-cost, open source sensorplatform, which in this configuration can measure water distance and temperature.

Hardware version 4.0.2

Index

v4.0 vs. v3.x

The renewed design of the version 4.0 has several enhancements compared to version 3.x.

  1. Different LoRa module, the Mircochip RN2483;

  2. SMD;

  3. Different batteries, the version 4.0 will use larger batteries;

  4. Onboard RTC;

  5. More communication protocol ports, up to 6 configurable hardware communication ports;

  6. USB-port programming.

Electric design

Pinout

Pinout of the ATSAMD21G18

Pin #

Pin int

Trace name

1

PA00

XTAL32_IN

2

PA01

XTAL32_OUT

3

PA02

AIN0

4

PA03

AIN1

5

GNDANA

 

6

VDDANA

 

7

PB08

LORA_RESET

8

PB09

ONEWIRE

9

PA04

 

10

PA05

 

11

PA06

SW_STATUS_LED

12

PA07

 

13

PA08

JSN_TX

14

PA09

JSN_RX

15

PA10

BATT_SENSE

16

PA11

DIO0

17

VDDIO

 

18

GND

 

19

PB10

MOSI

20

PB11

SCK

21

PA12

MISO

22

PA13

DIO1

23

PA14

XTAL_IN

24

PA15

XTAL_OUT

25

PA16

 

26

PA17

LORA_ON

27

PA18

LORA_RX

28

PA19

LORA_TX

29

PA20

JSN_ISO_5V_ON

30

PA21

RTC_INT

31

PA22

SDA

32

PA23

SCL

33

PA24

USB_D-

34

PA25

USB_D+

35

GND

 

36

VDDIO

 

37

PB22

EDBG_TX

38

PB23

EDBG_RX

39

PA27

JSN_ISO_3V_ON

40

RESET

RESET

41

PA28

RTC_VCC

42

GND

 

43

VDDCORE

 

44

VDDIN

 

45

PA30

SWCLK

46

PA31

SWDIO

47

PB02

 

48

PB03

 

Microcontroller

The microcontroller selected for this board is different than the normally used atmegas in the other builds. The reason for a new microcontroller is a lower sleep power consumption, more IO and an USB program port.

Datasheet

Sercom

The ATSAMD21G18 has 6 configurable serial communication modules. The table below shows how they are configured.

Sercom

Pad

Component

Protocol

IO name

Pin

0

0

 

 

Serial1

 

 

UART

 

 

1

 

 

2

RX

PA11

3

TX

PA10

1

0

 

 

LoRa (RN2483)

 

 

UART

 

 

1

 

 

2

TX

PA18

3

RX

PA19

2

0

 

 

JSN

 

 

UART

TX

PA08 (alt)

1

RX

PA09 (alt)

2

 

 

3

 

 

3

0

 

 

RTC

 

 

I2C

SDA

PA22

1

SCL

PA23

2

 

 

3

 

 

4

0

 

 

 

 

 

SPI

MISO

PA12

1

 

 

2

MOSI

PB10

3

SCK

PB11

5

0

 

 

 

 

 

EDBG*

 

 

1

 

 

2

TX

PB22

3

RX

PB23

* when researching the EDBG topic it seems that for supporting EDBG an extra uC is required. nevertheless the edbg pins are broken out for prototyping purposes.

USB

In previous models the way of programming and communicating is a bit hard for users who are not that familiar with electronics. The usb cable is known to almost everybody these days, and the ATSAMD21G18 supports the USB protocol. This is also a reason to switch to this microcontroller.

LoRa module

The v4.0 uses a defferent LoRa module compared to the v3.x. In the version 3.x the RFM95W is used. In this version the Microchip RN2483 is used, which is LoRa Certified. This certification is required to get access to the KPN national LoRa network in the Netherlands.

Datasheet

Batteries

In version 4.0 different batteries can be used, because there is more space free on the PCB. The selected batteries in the new design are Tadiran SL-2870/P and are of of 'C' size. These have a higher capacity at 8.5Ah vs. 2.6 Ah of the SAFT-LS14500. The battery configuration stays the same, still 2 cells in series. The Tadiran batteries extend battery life to an approximate 10 years, while costing more at €12,- each at Farnell. Note that delivery time is extended, because Farnell does not hold any stock of these cells. MOQ is 30 pcs and multiplies of 30 pcs.

There is a option to chose for the SL-2770/P (same size and capacity). This cell has a higher discharge rate but has fewer battery capacity when discharging at a low rate. This product will be most of the time in powersaving mode, thus will not discharge very fast. this is why the SL-2870/P is selected for this product.

Link to datasheet:

Battery options:

Cell type

Capacity [Ah]

Price

Comments

Cell type

Capacity [Ah]

Price

Comments

SAFT LS26500

7.7

NKON €11.95 (100pcs)
Farnell €16.28 (50pcs)

Without axial pins
(they do exist with axial pins, but not from NKON or Farnell)

EVE ER26500

8.5

NKON €6.25 (100pcs)
Farnell €11.63 (100pcs)

Quality unknown

Tadiran SL-2870/P

8.5

Farnell €12.09 (90pcs)

Very long delivery window

Tadiran SL-2770/P

8.5

Farnell €12.09 (90pcs)

Very long delivery window

Power supply

The power supply consists of two Microchip MIC5201, for 3.3V and 5.0V output. 5V is only required for the ultrasonic distance sensor, the JSN-SR04T 2.0, because this sensor performs better on 5V compared to 3.3V.

The rest of the board is on the 3.3V line.

Datasheet

RTC

The RTC is used to exactly time the wakeup time of the MFM. Now the measurements are not exactly on the measurement interval time, because the uC crystals are not accurate enough for that purpose.

In the v4.0 the DS3231 RTC chip is used. There is also a 3.3V coincell (CR2032) battery on the bottom of the PCB for time keeping.

Datasheet

IO

The microcontroller itself has a few IO ports broken out.

IO

Pin

Digital pin

PCB refference

Comments

IO

Pin

Digital pin

PCB refference

Comments

LED MCU

PA06

8

D5

PWM

AIN0

PA2

14 / A0

J11

 

AIN1

PA3

42

J12

AREF

BATT_SENSE

PA10

1

-

 

DIO0

PA16

11

J5

PWM

DIO1

PB09

16 / A2

J7

 

Onewire

PB02

19 / A5

J9, J10

Used for DS18B20

Ultrasonic sensor

The ultrasonic distance sensor is still the same as used in previous models. the only difference being that the design choice now is to directly solder the daughter board of the sensor to the main MFM PCB. JSN is in mode 3 (see datasheet for modes).

See also JSN-SR04T

See also temperature correction

Datasheet

Temperature sensor

The temperature sensor is still the same as used in previous models. This can be used to correct for the speed of sound and make the distance measurement more accurate.

See also DS18B20

Datasheet

Programming

The main programming port of the board is through the SWD port (J1). Besides this there is an USB port onboard which can be used to program the board as well for a more user-friendly method.

Further instructions on how to program the board will follow.

Battery voltage sense

On PA10 the battery voltage is connected through a voltage divider to lower to a safe voltage for the SAMD21.

To calculate the battery voltage:

R1 = 10 kΩ
R2 = 16 kΩ
ADC_READING = raw value read from the ADC;

adc_volt = ADC_READING * 3.3 / 4096. <4096 when using 12bit reading>
Battery_voltage = adc_volt * (R1 + R2) / R1;

Measuring subsystem power consumption

There are three shunt resistors of 270mΩ for measuring subsystem power consumption.

Location

Subsystem

Location

Subsystem

J13

SAMD21

J14

RN2483

J15

JSN-SR04t

Maximum operating temperatures

Main component

Component

Minimum °C

Maximum °C

Note

Main component

Component

Minimum °C

Maximum °C

Note

LoRa module

RN2483

-40

+85

 

Battery

SL-2770, SL-2870

-55

+85

 

 

SAFT LS26500

-60

+85

 

 

EVE ER26500

-60

+85

 

Microcontroller

SAMD21G18

-40

+125

 

Distance sensor

JSN-SR04t-2.0

-20

+70

 

Temperature sensor

DS18B20

-55

+125

  • Accuracy ±0.5°C from -10°C to +85°C

RTC

DS3231

-40

+85

  • Accuracy ±2ppm from 0°C to +40°C

  • Accuracy ±3.5ppm from -40°C to +85°C

Optocoupler

ISO7421DR

-40

+125

 

Voltage regulator

MIC5201

-40

+125

 

Crystal

8MHz

-20

+70

 

 

32 kHz

-20

+70

 

Resistor

 

-50

+155

 

Capacitor

Ceramic

-55

+125

 

 

Electrolytic

-40

+105

 

USB ESD

PRTR5V0U2X,215

-40

+85

 

Further reading

For the schematic, gerber files, BOM, source code check out the github of the Multiflexmeter project.

Source code: https://github.com/Multiflexmeter/mfm-v4

Hardware files: https://github.com/Multiflexmeter/mfm-hardware

Multiflexmeter website: https://www.multiflexmeter.nl/

 

 

 

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